Europe Materials experienced a change in economic conditions during 2008. After a positive first half, when continuing advances in eastern Europe more than compensated
for declines in Ireland and Spain, the deteriorating global economic environment impacted second-half performance. Overall, operating profit for the year was up 8% on a record 2007 performance.
In response to the deteriorating economic backdrop and the unprecedented rise in energy costs, initiatives were put in place to proactively adjust the cost base to the changing demand environment. These included an intensified focus on operating efficiency, purchasing benefits and energy optimisation, together with adapting the level of bought-in services to match lower demand levels.
We continued to progress our capital expenditure programme to modernise and expand three cement plants in Ireland, Poland and Ukraine. The Irish Cement plant was completed in December and has created an ultra-modern, energy-efficient plant meeting world best practice emissions standards which will generate increased fuel and energy savings in 2009. The investment in Ukraine is progressing well and will deliver significant efficiency savings and reduced CO2 emissions when commissioned in 2010. We are reviewing the timing of the requirement for additional cement capacity in Poland and have therefore postponed further expenditure on the project at present.
In addition to seven traditional bolt-on acquisitions during the year, we acquired a 50% stake in My Home Industries Limited (MHIL). MHIL is a cement company with headquarters in Hyderabad and markets in the Andhra Pradesh region of southeast India. MHIL represents CRH’s entry into the Indian cement market and to date has performed ahead of our expectations.
Ireland
Construction demand in Ireland fell
significantly in 2008. The decline
of the residential sector, which
commenced in 2007, accelerated
through the year. Our sales to the
commercial sector, which were
strong in the first half, weakened
considerably in the second half. The
infrastructure and agricultural sectors
continued to see strong demand
throughout 2008.
Inflation in energy and fuel reached
unprecedented levels during the year
and was not wholly recovered. Cost
reduction programmes were intensified
across all businesses, with consequent
one-off rationalisation costs reducing
profits. While progress was achieved
in adjusting the operating base to the
new market circumstances, overall
operating profit in Ireland declined
compared with 2007.
Benelux
Cementbouw, our cement trading,
readymixed concrete and aggregates
business, consolidated into Europe
Materials in 2007, had a good first
full year in the Division and exceeded
target returns. A rationalisation of
joint venture companies within this
business has improved management focus and helped to grow profits in 2008.
Central and Eastern Europe
The Polish economy expanded at a
slower rate than in 2007 with GDP
growth at 4.8%. Inflation rose to an
average 4.2% while unemployment
declined to 9.5%. Interest rates were
increased in the first half to help curb
inflation and dampen property prices.
The Polish construction market
experienced a good year and
output grew by 11%. Increases
in commercial and industrial
construction compensated for a
decline in infrastructure and public
non-residential building and also in
housing activity in the main cities.
Cement volumes remained at 2007
levels. The concrete products
businesses performed very well with
increased volumes in readymixed
concrete and pavers, although
walling products were impacted by
a slowdown in the residential sector.
The delay in the road programme
resulted in lower aggregates
and blacktop volumes, although
profitability improved through cost
saving initiatives.
Lime volumes were also down but
profits improved with the completion
of a new lime kiln investment coupled
with cost saving measures. Overall
in Poland, improved efficiencies and
good input cost recovery resulted
in improved margins across our
balanced operations and operating
profit was up significantly on
2007 levels.
In Ukraine, GDP grew by 2.1% in
2008. Cement volumes grew strongly
in the first half but fell back in the
second half as political and economic
difficulties intensified. Better pricing
and the use of coal in place of high
cost natural gas resulted in a higher
operating profit for the year.
Finland and the Baltics
Finland’s economy grew at a more
modest rate of 0.9% in 2008
following the strong expansion of
recent years. Overall construction
demand continued to advance during
the first half of the year; however,
the second half saw slowing non-residential
construction activity, an
accelerating decline in residential
output and the completion of a
number of infrastructure projects. As
a result, demand for our products
was at a lower level than in 2007.
Nevertheless, improved operating
efficiencies and strong cost control led to increased operating profit in our Finnish business.
The Baltic States experienced a
difficult year with Latvia showing a
double-digit decline in construction
activity. Sharp volume declines
were partly offset by aggressive cost reduction programmes in both
Estonia and Latvia, but overall profit
was down. Our operations in St.
Petersburg benefited from lower input
costs in 2008, but weaker second-half
demand resulted in lower profit
when compared with 2007.
Switzerland
GDP grew by just under 2% in
2008. Exports grew by 4.2% and
private consumption by 2.1%.
Unemployment fell to just 2.5%.
Construction volumes were slightly
up on the previous year. Infrastructure
and public non-residential
spending increased and more than
compensated for declines in housing
and industrial activity. Cement
volumes were in line with 2007 levels
but significant fuel cost increases
were not fully recovered resulting in
cement profits behind 2007. Margins
in our readymixed concrete and aggregrates business increased and
the outcome was ahead of 2007. Our combined Swiss operations delivered a satisfactory performance in 2008.
Iberia and Eastern Mediterranean
In Spain, construction activity fell
significantly with volumes down
regionally between 20-30%. While
there were delays, newly-started infrastructural projects in Catalonia benefited our operations in the
second half of the year. However, the
residential and non-residential sectors
were particularly affected and despite
adjusting capacity by consolidating
operating locations, our Spanish operating profit declined significantly compared with 2007.
The Portuguese economy grew by
0.2% in 2008; however, construction
declined by about 3.0%, with lower
activity in all sectors. Our Secil
joint venture, with three cement
plants, operated at full capacity
taking advantage of strong export
markets. Secil also enjoyed a good
performance in its activities outside
Portugal and reported a good uplift
in operating performance due to a
favourable pricing environment and
efficiencies in production.
Construction demand in the
southwest Aegean region of Turkey
was somewhat negative and this
combined with increased competition
resulted in declining volumes and
prices from our joint venture, Denizli
Cement, resulting in lower operating profit. Profits were also adversely
impacted by the sudden collapse of
exports to Russia in July.
Asia
Sanling Cement’s first full year of
operation under CRH ownership
resulted in record sales volumes.
The business performed to our expectations and factory efficiency improved. However, competitive
pricing in the region resulted in a lower outcome.
Our 50% joint venture investment
in My Home Industries (MHIL) has
been included in our consolidated
results from May 2008. The significant
economic and construction growth
in the Andhra Pradesh markets
continued as anticipated and the
performance of the company was
ahead of our expectations.
Outlook
Construction demand in Ireland
is set to fall further in 2009. Weak
consumer demand, government fiscal
constraints, and restricted credit
availability are expected to continue
to impact activity. Further adjustments to our capacity and the cost base are being implemented.
Cementbouw’s markets in the
Netherlands are expected to show a
modest decline in 2009 due mainly to
weaker residential and non-residential
construction. It is expected that a
number of infrastructural projects will
ensure some compensating growth.
In Finland, GDP is forecast to decline
2.2% and a rise in unemployment is
expected. The construction trends
seen during the second half of 2008
are forecast to continue into 2009
and demand for our products is
projected to fall further despite an
expected pick-up in infrastructure
demand towards the end of the year.
We expect our operations in the Baltic
States and St. Petersburg to see
further declines but to show improved
margins on a reduced scale of activity.
Polish GDP is now forecast to grow
by between 1.2% and 1.7%. Declining
interest rates and lower inflation will
help construction demand. We expect
that increased activity in infrastructure,
where EU-funded contracts are
proceeding, will be offset by declines
in other sectors.
In Ukraine, the decline in construction
activity due to the economic crisis
is expected to continue into 2009
resulting in a significant reduction in
cement demand.
In Portugal, construction is expected
to show a further decline due to
reduced activity levels in domestic
housing. Cost efficiencies and
improved usage of alternative fuels
should help maintain margins,
but export markets will be more
challenging.
While overall volumes in Spain are
expected to decline further in 2009,
we anticipate that the profit impact
will be limited following the capacity
adjustments made in 2008.
Modest growth is expected in Swiss
construction due to increased
residential and infrastructural activity
with demand from tunnelling projects
underpinning volumes from our
cement operations.
Construction in Turkey is expected to
show a further reduction in 2009, which
we anticipate will result in our Denizli
plant operating below full capacity.
While it is anticipated that cement
demand may slow somewhat in
greater China, we expect further
growth in the northeastern provinces
due to infrastructural projects. Our
wholly-owned Sanling plant should
again operate at full capacity.
The completion in January 2009
of the purchase of 26% of Yatai
Cement Company considerably
expands our presence in the Chinese
cement industry. The operations of
Yatai Cement comprise four cement
plants and two grinding stations in
the Jilin and Heilongjiang provinces
in northeastern China, with a current
cement capacity of 14 million tonnes
per annum. A major investment
programme to increase annual
cement capacity to 18 million tonnes
is well underway.
In India, we anticipate lower but still
significant growth. The reduction
in credit availability could adversely
impact market growth and MHIL
also faces increased competition
from additional regional capacity. The
launch of slag cement when MHIL’s
new mill is commissioned in the
second half of 2009 should more than
compensate for this and volumes are
expected to grow.
The slowdown in economic growth,
the continuing financial turmoil
and the lack of bank credit create
a high level of uncertainty as we
enter 2009. We continue to adjust
capacity to market demand, to focus
on cost reduction and performance
to maintain margins and to curtail
capital expenditure to maximise
cash flow. While falling interest rates,
government intervention through
increased infrastructure spending
and declining fuel and energy costs
should all help to offset the impact of
volume declines, we expect a more
demanding trading environment than
in 2008 for Europe Materials.
Activities
Market leadership positions
Cement
China, Finland, India (50%), Ireland, Lebanon (25%),
Netherlands, Poland, Portugal (49%), Switzerland,
Tunisia (49%), Turkey (50%), Ukraine
No.1: blocks and rooftiles, Ireland
No.1: paving, Poland
*CRH share of annualised production volumes.
Cement and readymixed concrete volumes exclude CRH share of associates: Uniland in Spain (26.3%) and Mashav in Israel (25%). CRH’s share of annualised production volumes for these businesses amounts to approximately 2.6m tonnes of cement and 0.6m cubic metres of readymixed concrete.